Showing posts with label iFixit. Show all posts
Showing posts with label iFixit. Show all posts

20 February, 2016

Series capacitors that failed according to the book

0.33 uF X2 capacitors which measured only
0.097, 0.1, and 0.118 uF.
Many devices now use a capacitor power supply thus saving the space that a mains transformer occupies. The principle is that a series capacitor from the mains supply is used to drop the voltage and reduce the current. Provided that the circuit is completely isolated from human touch, this is an economical way to provide DC power.

The image shows three such capacitors as I were measuring them. They came from three malfunctioning devices in my home: two wall-mounted thermostats for floor heating and a remote controlled mains switch.

Their power supplies were designed with a capacitor of 330 nF in series with a bridge rectifier which supplies the low voltage DC. This value is typical, it seems, for 230 Vac, 50 Hz circuits that are designed for about 20 mA. The value will be higher for an equivalent 115 Vac, 60 Hz circuit.

The malfunctioning happened because the value of the capacitor in my cases was reduced to 1/3 and less of the nominal value. These capacitors are all marked X2 and a voltage of 275 Vac.

The X2 means that they are safety capacitors which will not fail by short-circuiting as this would be a fire hazard in this circuit. They have self-healing properties and that means that they fail by "burning away" on their own foil, leading to a reduction in capacitance and eventually failure of the circuit as the power supply cannot supply the required current any more. They should never be replaced by anything but X2 capacitors with the same or higher voltage rating.

Go to the Wikipedia page Capacitive power supply for more description of this circuit.

By the way, the devices which these capacitor came from were 15 year old Microtemp MTN-1991 thermostats and a 20 years old Nobø System 500 RCE 512 remote receiver. They now all work again thanks to the fitting of new 0.33 uF capacitors. And all of them are safety capacitors of type X2 of course - no gambling with safety here.

11 December, 2015

Finally got rid of the pirated USB chips for the UV-5R and the AP510

Both the Baofeng UV-5R handheld UHF/VHF radio and the Sainsonic AP510 APRS tracker come with interface cables with pirated chips. These are clones of Prolific USB/serial chips. Since Prolific has taken measures against this, only old drivers will work with them. That means that one has to stop automatic driver updates as explained on the Miklor site for the Baofeng UV-5R. The same is true for the AP510. This is a nuisance.

I got tired of this and got myself some USB/serial modules from Ebay based on the CP2102 chip instead. The cost was US $1.43 a piece so it should be affordable for anyone. I also got some clear heat shrinkable tube.

08 April, 2015

Car upgrade to LEDs

It was time to upgrade the interior lights in my 2004 Volvo. I got some lamps from Ebay specified as 42 mm LED Festoon, 80-85 lm, 12V. As many others have experienced also, they kept on glowing faintly after the door was closed. But when the ignition was turned off the lamps were completely off also, so there was no danger of draining the battery. Still this is not the way one expects lamps to behave.

One can get more expensive LED lamps which avoid this faint glow, "Canbus error free" seems to be the way to specify this. But mine were of the plain type, and the problem seems to be the leakage current in the FET switches that turn the lights on and off. It is tiny, but enough to give a voltage large enough to turn the LEDs on. An additional resistor load will lower the voltage below that threshold.

09 February, 2015

Finally got my Ultrafire WF-501B as I wanted it

As I wrote in my blog post a few days ago, I got the intensity down for night vision for my red flashlight. But I wasn't quite happy with the level and wanted to reduce it even more. To do that I had to unsolder 6 of the 8 AMC7135 350 mA constant current ICs on the PCB of the AMC7135*8 2800mA 4-Group 5-Mode Circuit Board.

These constant current chips are all run in parallel with the VDD input for control. The 8-pin Atmel ATtiny13A chip controls all VDD inputs in parallel from its pin 6. When the VDD pin is low there will be no light. I haven't measured this, but I am assuming that this pin is pulsed in order to reduce current down from the maximum.

My measurements for the High, Medium, and Low settings are:

04 February, 2015

Dimming my Ultrafire WF-501B

I got this red LED flashlight as a Christmas present. But unfortunately the intensity was way too high for what I intended to use it for. A soft red light preserves your night vision, and is ideal for use with a telescope in the dark as was my intention. But if the intensity was as high as before the modification, night vision would suffer anyway.

I then found this YouTube video describing how the controller circuit board could be replaced by one with more functions. As recommended I therefore ordered an AMC7135*8 2800mA 4-Group 5-Mode Circuit Board with 8 AMC7135 current regulators in parallel. The image shows the original circuit board as connected before the modification in the front in the image and the new one behind it.

The new board gave me the choice of one of 4-groups:
  1. 3-mode: Lo (5%) - Hi (100%) - Strobe
  2. 3-mode: Lo (5%) - Mid (30%) - Hi (100%)
  3. 2-mode: Lo (10%) - Hi (100%)
  4. 5-mode: Lo (5%) - Mid (30%) - Hi (100%) - Strobe - SOS

20 February, 2014

Worst snow winter since 1958 and an indoor Yagi antenna

Norway has had its fair share of precipitation this winter. Along the coast most of it has been in the form of rain. But that is different in the mountains. Our cabin at 800 m above sea level is now about to disappear in the snow and we can hardly see out of the windows anymore. This is a result of having had to shovel the snow off the roof three times so far this winter. And there is yet more to come.

They say that one has to go back to the winter of 1958 for more snow than we have had this winter, and we are still only in February. The snow has also given us an unexpected problem. Our digital TV signal is now gone.

17 December, 2013

Scratchy Tivoli Audio Model One

The Model One has been a huge success. But in many ways it is a daring retro design judging from all the features that are missing in this radio. I am thinking of features such as a customizable equalizer, a digital display, and memory presets. It just has a plain old analog tuning dial for FM and AM.

The radio could as far as I can tell just as well have been made in the 70's except for some of the IC's which are used. Actually it is easy to see the similarity with the even older KLH Model 18 from the 60's, and yes - Henry Kloss played a role in both radio designs. But that makes for easy repairs, such as a seemingly common fault in the FM tuning capacitor, which over time may develop contact problems.

13 February, 2013

My grandfather's Blaupunkt radio

As I was clearing out my childhood home I came across an old radio that my father had tucked away in the basement. It was a German Blaupunkt radio, and what a historic dial it had!

It turned out that my father had himself found it as he was clearing out his childhood home many years before and that it had belonged to my grandfather who died in 1959.

It covers longwave, medium wave and three shortwave bands from 5.5 to 21 MHz. I had never before seen a radio with a dial given in meters rather than kHz or MHz, but I have later understood that that was not uncommon for pre world war II radios.

Since the back was missing, I had no information about age or type. The tubes which were all in the 11-series suggested the end of the thirties, but here it turned out that the dial had valuable information.

21 August, 2012

Fixing my Lithuanian oscilloscope

I visited Riga, Latvia with a youth group which we as a family were involved with in 1992, and there I stumbled upon a Soviet oscilloscope in a department store. It was from the neighboring country, Lithuania, and was manufactured in Vilnius, the capital. The markings say what I guess means "Made in the Soviet Union". At least it says CCCP in the upper right-hand corner. I remember these letters very well as all Soviet athletes used to have them on their backs.

The oscilloscope came with full documentation, even with a bilingual manual. I had grown fond of this oscilloscope as it was lightweight and simple to use once I had learned what the Russian markings meant. It is a typical instrument for TV-repair with a 7 MHz bandwidth.

Now after 20 years, I was therefore very sad when it malfunctioned. This was the time to test if the manual was helpful or not. The symptom was that the beam no longer could span the whole screen in the X-direction. Even with the Horizontal positioning all the way to the left one could barely see the beam.

I opened the bilingual manual only to discover that the two languages were Russian and Lithuanian!